Complete Casting Solutions
Aluminum & Zinc Die Casting
Serv-All specializes in high-pressure die casting for aluminum and zinc components, delivering precision, consistency, and dependable quality for even the most demanding applications.
Choosing the Right Alloy for Your Application
Aluminum
Aluminum
Aluminum
Advantages of Aluminum Die Casting
Aluminum is the most commonly cast non-ferrous metal in the world because it is extremely cost effective. Two of the most significant benefits of aluminum die casting are that it creates lighter parts and that it can withstand the highest operating temperatures of all die cast alloys.
Our Alloys Include: Aluminum 360, 380, 383, 390 and 413
Aluminum Alloy Characteristics
- Lightweight
- Excellent strength and hardness
- High operating temperatures
- Outstanding corrosion resistance
- Full recyclability
- Great finishing characteristics
- Excellent EMI and RFI shielding properties
- Good stiffness and strength-to-weight ratio
- Excellent thermal and electrical conductivity
Zinc
Aluminum
Aluminum
Advantages of Zinc Die Casting
Zinc is very economical to cast because it has a lower melting point, which greatly promotes longer die life. It also has very high impact strength, excellent physical properties, mechanical properties, and finishing characteristics.
Our Alloys Include: Zinc Zamak 3, 5, and 7
Zinc-Aluminum: ZA-8, ZA-12, and ZA-27
Zinc Alloy Characteristics
- High impact strength
- High dimensional accuracy and stability
- Excellent thin wall capability
- Outstanding corrosion resistance
- Full recyclability
- Excellent finishing characteristics
- Ability to cold form
- Promotes long die life
- Excellent thermal and electrical conductivity
Flexible Zinc Die Casting Solutions
Our Techmire 66 and 88 NTX zinc die casting machines, with integrated process monitoring, give us the flexibility to handle a wide range of programs. With multiple production options and real-time process control, we deliver quick, cost-focused solutions tailored to each part’s unique requirements.
66 NTX
Two-slide locking system and multiple hydraulic functions. This setup allows Serv-All to create complex die castings while keeping tooling and production costs low.
88 NTX
Engineered for producing both large surface area parts in a single cavity and smaller components across multiple cavities, among Techmire's largest die casting machines.
Process Monitoring
Process parameters and shot monitoring system allow the machine operator to set specific values for over 25 critical production parameters with upper and lower control limits.
Engineering services
Flow Simulation Technology
Serv-All uses advanced flow simulation technology to optimize mold design, improve material flow, and ensure consistent, high-quality castings.
Innovative Tool Design and Build
Innovative Design solutions:
- Reduce retooling frequency with tools built from only the best certified tool steel grade
- Minimize downtime with low-maintenance tooling
- Extended tool life with surface coatings
- Eliminate costly secondary operations, such as deburring, trimming, drilling, and machining
- Reduce tooling lead times for fast delivery
- Use Mold flow analysis software and techniques to give the part density and optimum fill because of gating, venting, and overflow placement
Production and Repair
With an in-house tool room and fully stocked mold and die component inventory, we provide short lead times on repairs. We assure continuous, high volume, trouble-free molding through innovative validation.
