Zinc Die Casting

Serv-All has a wide range of zinc die casting equipment from miniature multi-slide to 600 ton conventional. We specialize in die casting zinc components, and can accommodate jobs of all sizes with both low and high volume production programs. We believe that our customers deserve the best, so we integrate numerous services to provide you with the perfect tool and casting to match your needs. We utilize process monitoring, robotics, flow simulation, and tool maintenance programs to extend tool life, reduce cycle times, reduce costs, and provide high-quality die castings for our customers.

Advantages of Zinc Die Casting

Zinc is very economical to cast because it has a lower melting point, which greatly promotes longer die life. It also has very high impact strength, excellent physical properties, mechanical properties, and finishing characteristics.  

Zinc Alloy Characteristics

  • High impact strength
  • High dimensional accuracy and stability
  • Excellent thin wall capability
  • High quality finishing characteristics
  • Full recyclability
  • Outstanding corrosion resistance
  • Excellent electrical conductivity
  • High thermal conductivity
  • Ability to cold form
  • Promotes long die life

Zinc Casting Alloys

Our Alloys Include: Zinc Zamak 3, 5, and 7

Zinc-Aluminum: ZA-8, ZA-12, and ZA-27

Zinc Surface Finishing

Serv-All will manage customer finishing requirements to ensure parts meet specifications in a timely and cost-effective manner.

Our zinc surface finishes include (but are not limited to):

  • Powder coating
  • Wet paint
  • E-coat
  • Anodizing
  • Chromating
  • Sealant impregnation
  • Electroless nickel plating
  • Chrome
  • Vacuum metalizing
  • Silk screening and stenciling
  • Surface conditioning (shot and bead blasting)

Zinc Mold Flow Testing

Serv-All has the ability to utilize simulation technology to optimize tool design and zinc casting quality. Simulation capabilities provide a better understanding of zinc injection mold filling, high pressure zinc die casting, solidification, mechanical properties, thermal stresses, and distortions.

Prototyping of Zinc Parts

Serv-All can provide components in prototyping and low-volume production quantities using a variety of different methods, such as:

  • CNC machining
  • Plaster injection mold castings
  • Direct Metal Laser Sintering (DMLS)
  • P-20 tooling


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